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New Copper Alloy Without Toxic Components Developed in NUST MISIS

Scientists from NUST MISIS and Merzhanov Institute of Structural Macrokinetics and Materials Science proposed a method to increase the electrical conductivity of titanium bronze while maintaining its high mechanical properties. Scientists from NUST MISIS and Merzhanov Institute of Structural Macrokinetics and Materials Science proposed a method to increase the electrical conductivity of titanium bronze while maintaining its high mechanical properties. "Titanium bronzes are even stronger than...
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Scientists from NUST MISIS and Merzhanov Institute of Structural Macrokinetics and Materials Science proposed a method to increase the electrical conductivity of titanium bronze while maintaining its high mechanical properties.

"Titanium bronzes are even stronger than beryllium ones. This strength can be explained by the aging of a supersaturated solid solution of titanium in copper. But the residual titanium dissolved in the copper matrix significantly reduces the electrical conductivity of the material. Therefore, our task was to exclude titanium from the copper matrix, while preserving the mechanical properties of the material. We knew that many scientific teams tried to achieve this effect by annealing the alloy in the atmosphere of hydrogen. However, the conductivity was still not high enough," comments 

This time the scientists used a new method. They added hydrogen at the beginning, not during the annealing process. Particles of titanium hydride TiH2 were introduced into the copper powder. Next, the mixture was hot-pressed, during which TiH2 was decomposed into titanium and hydrogen to form strengthening ceramic nanoparticles of copper-titanium oxide Cu3Ti3O. As the result, a material with a fairly high level of strength (920 MPa; twice as high as stainless steel; 1.5 times higher than aluminum bronze) and electrical conductivity (42% of the electrical conductivity of pure copper) was manufactured. For comparison, in the works of other teams, the electrical conductivity of titanium bronze did not exceed 30%.

In addition, due to its low thermal conductivity, the developed material is especially promising for use in thermoelectric devices, such as refrigeration elements and high-temperature solar concentrators.

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